zippycal said:
Any good recommendations for instructions on how to do a electric fan swap ?
chris
1. Engineering-
Start by measuring your radiator core and then try to find the best setup that will fit in there. This is usually two smaller fans vs. one large fan. Check for manufacturers ratings- Perma-Cool is overly optimistic IMO, but most will give you an idea of what they flow. The best setup will have a shroud that will force air through the core and yet allow air to blow through at highway speeds. Find out if anyone else has done this & what their results were. Would they have done anything differently? Also, consider where they drive. If they are in Antartica, the cooling demands are a lot less than the SoCal desert in the summer

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2. Wiring-
You want the fan to run only when needed. If the vehicle had electric fans(s) to start with, you can usually use the wiring already in place. If not, you should "T" into where the temp sensor is and install a fan switch that will work with your thermostat, i.e. if you have a 195 thermo, you would want the fan to come on at around 200 and off around 185 (a rough estimate, you will not have much in the way of choices here). Do not go with one of the cheapo models that locates inside a radiator hose- you are asking for a leak! You will need at least one relay (30 amp) depending on how many amps the setup will draw. Run a 10 gauge wire with a fuse near the battery + cable or power junction (smaller cable from the + side battery cable) and run this to the relay (12 volt relay wiring diagrams are usually available with the relay or online). You then run smaller gauge wiring from the sensor to the relay (trigger input) as well as grounds and a wire the same size as the fan input to the fan (you may be able to use the fan's wiring directly if long enough). You can also run an extra + wire to the dash and wire in a LED or light to show when the fan(s) is/are on.
3. Parts needed-
Fan(s) w/ shroud
Nuts/bolts/screws to mount fan
Relay(s)
.250 female terminals for relay
10 gauge wiring- red for + power supply to relay
14 gauge wiring- black for ground, red or blue for input & dash light
Inline fuse for 10 gauge wiring
Temp switch for fan
T fitting to install switch
(Optional) LED/light for dash
4. Tools needed-
Basic hand tools
Electrical crimping/stripping/cutting pliers
Soldering iron & electrical solder for wiring
I'm sure I've left a few things out, but this should get you started.