How to replace upper and lower ball joints on a '99 4x4 Durango. - Page 2 - Dodge Durango Forum and Dodge Dakota Forums
Register Home Forum Extras Website Features Timeslips Calendar Garage Auto Loans Search Today's Posts Mark Forums Read

FAQ's, Tips & Tricks Helpful technical information.

Dakota-Durango.com is the premier Dodge Dakota Forum on the internet. Registered Users do not see the above ads.
Reply
 
Thread Tools Rating: Thread Rating: 30 votes, 5.00 average. Display Modes
  #16  
Old 09-27-2009, 06:29 AM
mamasboy's Avatar
mamasboy mamasboy is offline
Registered User
 
Join Date: Sep 2007
Location: edmonton alberta canada
Vehicle: 02 durango r/t
Posts: 1,925
Reputation: 22 mamasboy is just getting started
Quote:
Originally Posted by MoparEarthquake View Post
,,, I have been holding onto by Balls for two weeks now unsure of exactly how to get them out....

well you start by opening your zipper,,,,,



excellent writeup,,really good advise
__________________
mods:hs 1.7 rr's,m1 intake,52mm holley,3" magnaflow cat back,14" k&n ram air,sct tuned,eddie shorties,fan delete- other things can't remember
Reply With Quote Quick reply to this message
Sponsored Links
Advertisement
 
  #17  
Old 09-27-2009, 08:31 AM
MoparEarthquake's Avatar
MoparEarthquake MoparEarthquake is offline
MoparEarthquake
 
Join Date: Sep 2009
Location: Idaho
Vehicle: 1999 Dodge Durango 5.9L
Posts: 15
Reputation: 10 MoparEarthquake is just getting started
Quote:
Originally Posted by mamasboy View Post
well you start by opening your zipper,,,,,

Hooray to you for being the first one to jump on the bump...LOL
__________________
It started with a Black 1999 5.2L Durango...
Upgraded to a Red 2002 5.9L Durango R/T...
Traded that in for a Red 2006 5.7L Hemi Durango...
Turned in that "Flease" and bought a Green 1999 5.9L Durango...It's all about the MOPAR!!
Reply With Quote Quick reply to this message
  #18  
Old 09-27-2009, 09:12 AM
kavisiegel's Avatar
kavisiegel kavisiegel is offline
Registered User
 
Join Date: May 2009
Location: Milford, MA
Vehicle: 2000 Dakota SLT
Posts: 877
Reputation: 25 kavisiegel must have done something right
If you ground the rivets off the upper ball joints, how'd you attach the new ones? Bolts?
Reply With Quote Quick reply to this message
  #19  
Old 09-27-2009, 02:31 PM
Jarheadoo7's Avatar
Jarheadoo7 Jarheadoo7 is offline
don't feed the bears

 
Join Date: Oct 2007
Location: N.R Ohio
Vehicle: 2001 Dakota
Posts: 10,668
Reputation: 197 Jarheadoo7 is a name known to allJarheadoo7 is a name known to all
Illustrated version

How to replace upper and lower ball joints on a '99 4x4 Durango.
Ok, everyone keeps asking how to do this and people try to explain but until now there hasn't been a technical article on it. Now there is

This article covers the removal and installation of;

Upper Ball Joints
Lower Ball Joints
Inner Tie Rod
Outer Tie Rod End
Shock Absorbers

Tools you will need;

Jack / Jackstand
Lug Wrench
Side Cutters/Pliers
1 1/4 Socket
18mm Socket
5/8 Wrench
1/2" Wrench
12" Crescent Wrench
Snap Ring Pliers
Angle Grinder - Grinding Wheel
Large Hammer/Small Mallet
Ball Joint Press
1 Large Washer - 3 Very Large Washers/Bushings


Step 1. - Jack and support vehicle, remove tire. (make sure and jack the vehicle up another few inches further than is required to remove the tire because you'll need that room to operate the press later)



Step 2. - Remove 1 1/4" Castle nut holding rotor/caliper assembly.



Step 3. - Remove the Castle nuts off of the upper and lower ball joints and grind the three (3) rivets off of the top of the upper ball joint. These can be ground down to flush and then beat out with a punch and a hammer.






Step 4. - Remove Castle nut on tie rod end and remove inner tie rod with the crescent wrench.



Step 5. - Remove Shock Absorber with the 5/8" Wrench (bottom bolt) and 1/2" Wrench (top nut).




Step 6. - Remove rotor/caliper assembly (usually by hitting the top of it with a mallet) and set it to the side. Move the axle out of the way and tie it up.

__________________
::

Last edited by Jarheadoo7; 09-27-2009 at 02:46 PM.
Reply With Quote Quick reply to this message
  #20  
Old 09-27-2009, 02:40 PM
Jarheadoo7's Avatar
Jarheadoo7 Jarheadoo7 is offline
don't feed the bears

 
Join Date: Oct 2007
Location: N.R Ohio
Vehicle: 2001 Dakota
Posts: 10,668
Reputation: 197 Jarheadoo7 is a name known to allJarheadoo7 is a name known to all
Illustrated version

Step 7. - Grind the ring off of the lower ball joint until it is completely flush.



Step 8. - Start the lower ball joint on it's way with the hammer and/or punch. (try not to hit the A-arm or it will bend into the hole and make it harder to press the new joint in).



Step 9. - Continue to remove the lower joint with the press.




This is it as far as disassembly goes, now it's time to start installing the new parts.

- Press new lower ball joint into A-arm.



In my experience this was the hardest part until I figured out how to modify the press. I used the O.E.M. press from AutoZone's Loan-A-Tool program. The directions call for you to put all the adapters/rings/new joint and A-arm in the press, but there is not nearly enough room in the press for all of those things. You will see in the following photos that I had to start the press with a small chisel on top because it was thin enough to fit, but strong enough not to get bent by the press. Also, if you use this press or another like it, this is where the washers come in.


Use the silver washer to put in between the ring from the press kit and the rubber boot on the new joint or else THE PRESS WILL CUT A RING ALL THE WAY AROUND AND THROUGH YOUR SHINY NEW RUBBER BOOT. And trust me, no one can get you a replacement

So start the press with the chisel (or flat piece of metal) until the joint is almost flush.



Turn the press with the crescent wrench until it gets harder to turn (it will be hard in the first place, but after a few turn it will get even harder) when this happens give the outside of the A-arm a healthy whack with the hammer, this will help guide the joint in straight and make the press easy to turn again. Once the joint reaches almost flush you can insert the adapter that goes with the press.

Ok, so here comes the next problem, while the old joint had a built in ring that we had to grind off, the new joint has to be pressed up further in order to accommodate a snap ring. This is where the three very large washers come in. I found mine at a hardware store labeled "Bushings." Depending on the thickness you might have to use more than one, in my case three (3). Use these to space the top of the press above the top of the A-arm. Unfortunately, in my case I had to use these spacers progressively one at a time. In other words, press it, release the press and insert a spacer, press it again, release the press and insert another spacer and so on until all three spacers have been pressed and the joint is high enough to accommodate the snap ring.

After that you're almost done, just install the new shock absorber, install the upper ball joint, bolt up the rotor/caliper assembly, re-install the axle, bolt up the new tie rod end (making sure that it is adjusted to be the approximate length of the one you removed) re-install the brake line, put the tire back on and drive it to a tire shop to get an alignment. You're done!



The first side took me a few days just to think up the washer idea to modify the press, but once I figured it out I timed the driver's side, not including getting the tools out/putting them away it took a hair over 3 hours for one side.

Another handy tip is even though AutoZone's Loan-A-Tool program is (in the end) totally free. The press costs $150 to rent while you have it and (of course) the money comes right out when you rent it, but takes a day or two to get back into your account once you return it.

TiresPlus quoted me $1,200.00 for this job not including shocks. I did it for $75. That's right, all these parts were $75 including shipping off of eBay

Good Luck and Happy Wrenching
- Joe -
__________________
::

Last edited by Jarheadoo7; 09-27-2009 at 02:46 PM. Reason: Illustrated version
Reply With Quote Quick reply to this message
  #21  
Old 09-27-2009, 03:01 PM
Jarheadoo7's Avatar
Jarheadoo7 Jarheadoo7 is offline
don't feed the bears

 
Join Date: Oct 2007
Location: N.R Ohio
Vehicle: 2001 Dakota
Posts: 10,668
Reputation: 197 Jarheadoo7 is a name known to allJarheadoo7 is a name known to all
Quote:
Originally Posted by kavisiegel View Post
If you ground the rivets off the upper ball joints, how'd you attach the new ones? Bolts?
yes the new BJs are bolt in....

and x2 this is a great write up I have never seen it before.. i added the pictures to the thread so you dont have to jump back and forth..


stickey this bastard!!!
__________________
::
Reply With Quote Quick reply to this message
  #22  
Old 09-27-2009, 03:14 PM
dadditruck's Avatar
dadditruck dadditruck is offline
Registered User
 
Join Date: Jan 2004
Location: Northern CA
Vehicle: 1998 Dodge Durango SLT+ P
Posts: 268
Reputation: 13 dadditruck is just getting started
Ivin4JC,
Thanks for taking the huge about of time to document this and write this up! Also Jarhead, thanks to you for going back and attaching the pics to this article so you don't have to scroll back and forth. Rep to both of you
__________________
1998 Dodge Durango SLT+
MP PCM/R/T Heads/M-1
5.9L PT 4X4
3.92's with Detroit in rear
Reply With Quote Quick reply to this message
  #23  
Old 09-28-2009, 10:51 PM
Jarheadoo7's Avatar
Jarheadoo7 Jarheadoo7 is offline
don't feed the bears

 
Join Date: Oct 2007
Location: N.R Ohio
Vehicle: 2001 Dakota
Posts: 10,668
Reputation: 197 Jarheadoo7 is a name known to allJarheadoo7 is a name known to all
bump to stickey
__________________
::
Reply With Quote Quick reply to this message
  #24  
Old 10-19-2009, 04:49 AM
lvin4jc's Avatar
lvin4jc lvin4jc is offline
Registered User
 
Join Date: Oct 2008
Location: Broken Arrow, Oklahoma
Vehicle: 1999 Durango 4X4 5.2l
Posts: 147
Reputation: 29 lvin4jc must have done something right
Thanks for the compliments guys. I couldn't find a good writeup on this when I needed it and it seemed like a lot of people were looking for it so I thought I could help some people out. Good luck with the projects, it's not as hard as it seems (plus you have my writeup, which I didn't have when I did it).
__________________
1999 Durango SLT 4X4 5.2l - 2" Torsion Bar Lift - Two Tone Leather - CD/Tape Player - Infinity Sound System
Reply With Quote Quick reply to this message
  #25  
Old 10-19-2009, 02:35 PM
RJ_Hythloday's Avatar
RJ_Hythloday RJ_Hythloday is offline
99 Durango 5.9 part out
 
Join Date: Sep 2009
Location: Logan, UT
Vehicle: 99 Durango R/T
Posts: 1,252
Reputation: 34 RJ_Hythloday must have done something right
The link was old, but here's two on ebay Why the price difference?

one for $300 +$20 S&H

This one offers a one year warranty, I got lifetime w/ the parts I just bought.

and one for $69.99 + $24.99 S&H

This is kinda funny ''are quarantied to fit.'' Doesn't actually give a warranty time frame.

full listing

I just did the passenger tie rod end, and driver upper ball joint. The other upper needs to be replaced soon.
Reply With Quote Quick reply to this message
  #26  
Old 10-20-2009, 11:17 PM
brad81987's Avatar
brad81987 brad81987 is offline
King Snow Dog
 
Join Date: Feb 2007
Location: Houghton, MI; Neenah, WI
Vehicle: 2000 Dodge Durango
Posts: 9,962
Reputation: 30 brad81987 must have done something right
Send a message via AIM to brad81987 Send a message via MSN to brad81987 Send a message via Yahoo to brad81987
At that price, they are probably cheap Chinese pieces. I'd question how long they are going to last in the long run. Moog stuff is about $50/joint from RockAuto. Is it the cheapest, no, there are others out there for about $30/joint but a full set for $30-40 just seems hokey to me.......
__________________
-Brad-
2000 Durango SLT 4.7L 110,000 miles
Dwight 68mm Polished TB, Bilstein Shocks, Addco Sway Bars, Magnaflow Muffler
Drawtite Front Hitch with Custom Grill Guard
Proud Member - TMPH #12 - CELOPH #12 - DOGs #12- King Snow Dog!
Reply With Quote Quick reply to this message
  #27  
Old 11-29-2009, 09:08 AM
Rebel13 Rebel13 is offline
Mods Addict
 
Join Date: Mar 2006
Location: Georgia
Vehicle: 2K R/T
Posts: 25,820
Reputation: 297 Rebel13 is a splendid one to beholdRebel13 is a splendid one to beholdRebel13 is a splendid one to behold
You all got jipped! I paid about $80 out the door for uppers, lowers, inner and outer tie rods! All BJ's are greaseable too!
Reply With Quote Quick reply to this message
  #28  
Old 11-29-2009, 11:36 AM
Venumb's Avatar
Venumb Venumb is offline
Rock Crawler
 
Join Date: Oct 2009
Location: Carlisle, PA
Vehicle: 00' Kota SLT+ HD 4.7 4x4
Posts: 483
Reputation: 35 Venumb must have done something right
Thumbs up

Quote:
Originally Posted by lvin4jc View Post
Thanks for the compliments guys. I couldn't find a good writeup on this when I needed it and it seemed like a lot of people were looking for it so I thought I could help some people out. Good luck with the projects, it's not as hard as it seems (plus you have my writeup, which I didn't have when I did it).
Great write up! Repped!
__________________


2000 Dakota SLT HD 4.7 4x4 Club Cab on 2" lift & 31's (33's SOON!)
Reply With Quote Quick reply to this message
  #29  
Old 12-01-2009, 12:42 PM
lvin4jc's Avatar
lvin4jc lvin4jc is offline
Registered User
 
Join Date: Oct 2008
Location: Broken Arrow, Oklahoma
Vehicle: 1999 Durango 4X4 5.2l
Posts: 147
Reputation: 29 lvin4jc must have done something right
Quote:
Originally Posted by RJ_Hythloday View Post
The link was old, but here's two on ebay Why the price difference?

one for $300 +$20 S&H

This one offers a one year warranty, I got lifetime w/ the parts I just bought.

and one for $69.99 + $24.99 S&H

This is kinda funny ''are quarantied to fit.'' Doesn't actually give a warranty time frame.

full listing

I just did the passenger tie rod end, and driver upper ball joint. The other upper needs to be replaced soon.
I don't know what the diff. is there, but the inner rods on the bottom pic look goofy, where are the bolts? What are those goofy bell end lookin' things? Maybe that's a stock photo for a slightly diff. vehicle. I paid $90 for inner/outer rods and upper/lower joints on eBay, one year and 25k miles later, no problems
__________________
1999 Durango SLT 4X4 5.2l - 2" Torsion Bar Lift - Two Tone Leather - CD/Tape Player - Infinity Sound System
Reply With Quote Quick reply to this message
  #30  
Old 12-30-2009, 06:16 PM
Mt.Hoodlum's Avatar
Mt.Hoodlum Mt.Hoodlum is offline
Tech Exchange Bronze Contributor
 
Join Date: Feb 2009
Location: Oregon
Vehicle: 99' Durango SLT+ 5.2L/4wd
Posts: 560
Reputation: 13 Mt.Hoodlum is just getting started
Wow its sweet to see this thread finally got stickied..........o wait......Ordering my parts today off ebay for $74.99, thanks for the write up op!
Reply With Quote Quick reply to this message
Sponsored Links
Advertisement
 
Reply

Quick Reply
Message:
Options

Register Now

In order to be able to post messages on the Dodge Durango Forum and Dodge Dakota Forums forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.
User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.
Password:
Confirm Password:
Email Address
Please enter a valid email address for yourself.
Email Address:

Log-in

Human Verification

In order to verify that you are a human and not a spam bot, please enter the answer into the following box below based on the instructions contained in the graphic.



Thread Tools
Display Modes Rate This Thread
Rate This Thread:

Posting Rules
You may post new threads
You may post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT +1. The time now is 04:09 PM.



Powered by vBulletin® Copyright ©2000 - 2014, Jelsoft Enterprises Ltd.
Garage Plus vBulletin Plugins by Drive Thru Online, Inc.
Copyright 2001-2010 Dakota-Durango Archive